VCTA-S810/S810L On-line SMT AOI machine automatic optical inpection SMT AOI machine High accuracy SMT AOI machine
- Various vector image algorithms to get the best capability
- Germany imported 5.0 mp industry cameras
- Import system with famous brand components
- Can detect any position in entire PCB
- Multi machines with only one operator, intelligent communication SMT AOI.
SunzonTech’s VCTA-S810/S810L On-line automatic optical inspection SMT AOI machine use multi way for processing to improve the speed. And this also let this model's SMT AOI machine have high accuracy of detection. GPU multi-processing technology combine with camera lens can also greatly improve the speed of calculation and detection. It can also detect any location of PCB.
Visual inspection system
| Project | Configuration |
| discriminated method | Vector analysis algorithm, integration logic or operation, bilateral brightness boundary distance, component body tracking, OCV, brightness template matching, color distance, color extraction (RGB & HSV), brightness range, brightness deviation, minimum span of brightness change, etc. |
| Camera | 5 megapixel imported high-speed color camera |
| resolution ratio | 20um（or 25um/ 15um optional） |
| camera lens | High resolution telecentric industrial lens |
| depth of field | 5mm (High depth of field optional) |
| light source | RGB ring LED light source |
| FOV | Max：40mm×40mm (20um) |
| 0201 component | <7.6ms |
| Process time per screen | 220～450 ms |
| Solder printing | Exist, deflection, less tin, more tin, disconnection, pollution |
| Component defect | Missing, deviation, skew, stele, stand, trunover, reverse polarity, wrong piece, damage |
| Solder-bump defect | less tin, more tin, continuous tin, Copper pollution |
| Wave soldering inspection | less tin, more tin,short circuit, bract welding, sand hole |
| Minimum elements and spacing can be detected | 0201&0.4mmpitch （20um） |
| 01005& 0.3mm pitch（15um） |
Mechanical system
| PCB transport system | Plate fixed method：bottom-up fixed Automatic in&out and width adjust Direction can be changed with one button SMEMA standard Rail height 900±20mm |
| PCB Size | 50×70mm-400×330mm （can be customized） |
| PCB thickness | 0.5mm – 3.0mm |
| PCB warpage | <2mm（Have fixture to correct to warpage） |
| Component height | TOP≤30mm, BOT≤30mm（Can be customized） |
| Driver | Ac servo motor system, camera moving in X and Y axis. (PCB's no movement have benefit to soder paste and soder printing inspection) |
| Precision positioning | <10um |
| Move speed | Standard：500mm/s,Max：800mm/s |
Software system
| Operate system | Microsoft Windows 7 X64 |
| characteristic | On the basis of vector calculation and cooperate with Color Extraction, Luminance Extraction and Color Distance),Accurate and analysis the position and shape of mounting elements and solder bumps. Accurate elimination of all kinds of defects. |
| Operational | Graphical programming, what you see is what you get. Chinese/ English |
| programming | CAD import programming, manual programming,Optional: offline programming |
| Computer host | Industry computer, Intel 4 core,I7 CPU,16G DDR internal storage,1TB hard disk |
| Display | 21 Inch LCD widescreen display |
Network
| networking | Can connect with NG machine. Check and repair PCBA defects at maintenance workstation |
| communication port | SMEMA, RS232,RJ45 |
Others
| Air source | 0.5MPA.80cm³/min |
| Equipment size | 100×96×160cm (Size without signal light) |
| Weight | ~670kg |
| Power supply | Ac 220 V ±10%, rated power 1000W |
| Using environment | temperature: 10-40℃, Humidity: 30-80%RH |
